Blasts from the past: Canada’s most dramatic boiler explosions
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Boiler explosions are rare, but when they happen, the impact can be life-altering. These historical cases from Canada highlight the importance of proper maintenance and expert oversight — core values that drive our work at HSB Canada.

Understanding the risks behind the steam

Boilers are vessels containing water and steam under tremendous pressure to generate heat, hot water, and power. If accidents happen, the consequences can be catastrophic.

At HSB Canada, we understand the risks involved in operating pressure equipment, and we’ve spent over 150 years helping to prevent the types of accidents that once rocked communities across the country. Here are two striking examples1 from Canadian history that demonstrate the real danger of boiler explosions.

The Bathurst Street explosion – Toronto, 1958

Amidst rubble and debris, a group of individuals gathers near a collapsed building. The scene is marked by a partially destroyed brick structure, with wooden beams and twisted metal scattered across the ground. Some people wear hard hats, indicating a response to an emergency. The atmosphere conveys urgency and concern.
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Just before 9 p.m. on June 9, 1958, a powerful explosion tore through a low-rise apartment building at 1600 Bathurst Street in Toronto. Authorities discovered that a coal-fired boiler in the building’s basement was the source.

The blast ripped open the south wall of the building, causing it to collapse. Without structural support, apartment floors gave way, and furniture and personal belongings were thrown into the alley below. The impact was so severe that it took emergency crews until nearly 2 a.m. to complete their search and secure the site.

One life was lost — the building’s caretaker — and one resident was hospitalized. The estimated property damage reached $100,000 (in 1958 Canadian dollars), with an additional $20,000 in destroyed contents. Eyewitness reports described a dramatic rescue scene under floodlights, with civil defense units, fire crews, and good samaritans providing help.2

The Forbo Arborite incident – Ontario, 1993

Aerial view of a devastated industrial site, with debris scattered across the ground. A large structure is partially collapsed, surrounded by twisted metal and rubble. Pipes and building materials are strewn about, indicating a recent explosion. The scene conveys destruction and urgency, highlighting the aftermath of a significant incident.
© HSB Canada

On May 26, 1993, a steam-injected boiler measuring 6 feet by 36 feet exploded at the Forbo Arborite facility. A leak had developed, and instead of calling a certified professional, an unqualified individual attempted a repair. The result: a devastating blast.

The explosion blew out the southwest wall of the building and propelled steel girders and building debris hundreds of metres into the surrounding area, damaging nearby structures. Seven people were injured. The only reason there were no fatalities? A group of five workers had stepped outside for a morning coffee break.

The shockwave was so intense that it threw people from the building into the parking lot. Experts believe that if the explosion had been less forceful, occupants would have likely been killed by impact with nearby walls or equipment.3

Engineering vigilance saves lives

While neither incident involved HSB Canada as the insurer, these real-life events underscore the importance of qualified inspections, proper maintenance, and risk awareness. Fortunately, incidents like these are rare — but they are preventable.

At HSB Canada, our engineering-first approach and dedication to risk mitigation continue to protect businesses and communities across the country. Explore more of our history and how 150 years of engineering expertise have shaped our commitment to safety. Visit our 150th anniversary page to learn more.

[1] While these incidents are not HSB Canada claims, they demonstrate the potential devastation caused by boiler explosions. [2] Toronto Daily Star, “Apartment Block Like Battered Dolls House After Blast of Boiler,” June 10, 1958. [3] Toronto Star, “10 Hurt as Blast Rips Factory,” May 27–28, 1993.

Interested in learning more about the history of HSB Canada?

This article is for informational purposes only and is not intended to convey or constitute legal advice. HSB makes no warranties or representations as to the accuracy or completeness of the content herein. Under no circumstances shall HSB or any party involved in creating or delivering this article be liable to you for any loss or damage that results from the use of the information contained herein. Except as otherwise expressly permitted by HSB in writing, no portion of this article may be reproduced, copied, or distributed in any way. This article does not modify or invalidate any of the provisions, exclusions, terms or conditions of the applicable policy and endorsements. For specific terms and conditions, please refer to the applicable insurance form.
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